2004 Ford Expedition: Reliability Data

381
Total Complaints
80,000mi
Median Mileage
Air Bags
Top Issue
57
Crash Reports

When Do Complaints Happen?

Distribution of NHTSA complaints by vehicle mileage at time of report.

26,715 25th Percentile
80,000 Median Mileage
124,000 75th Percentile

What Fails?

Most reported component issues from NHTSA complaints.

Air Bags
31
Electrical System
30
Engine
29
Fuel/Propulsion System
19
Tires
17
Vehicle Speed Control
16
Service Brakes, Hydraulic
15
Body
14
Engine And Engine Cooling
13
Unknown Or Other
11

Severity Assessment

57
Crashes
16
Fires
70
Injuries
1
Deaths

Sample Complaint Reports

"MY 2004 FORD EXPEDITION IS 31 DAYS OLD AND HAS EXCESSIVE BRAKE WEAR, WHICH I CONSIDER A SAFETY ISSUE. THE BRAKE DUST, IN LESS THAN TWO THOUSAND MILES, IS CAKED ON THE FRONT WHEELS AND EXTENDS THE ENTIRE LENGTH OF THE RUNNING BOARDS ON EACH SIDE. THE AMOUNT OF BRAKE DUST COVERING THE WHEELS AND RUN..."
"MASSIVE BRAKE DUST ACCUMULATION. *AK"
"WHEN COMING OFF A RAMP AND MERGING INTO ONCOMING TRAFFIC THE ACCELERATOR BECAME STUCK. THE DRIVER HAD TO SLAM ON THE BRAKES AND PLACE THE TRANSMISSION INTO NEUTRAL. AT 1,470 MILES WHILE PULLING INTO THE DRIVEWAY THE TRUCK SUDDENLY STOPPED ACCELERATING AND WOULD ONLY GO IN REVERSE. THE AUTOMATIC T..."

Source: NHTSA ODI Complaints Database. Names and identifying details omitted.

When Were Complaints Filed?

Number of complaints by the year the issue occurred.

When Does Each Component Fail?

Median mileage at complaint for top components.

Air Bags 31 complaints
25th: 66,086 mi Median: 117,500 mi 75th: 148,344 mi
Electrical System 30 complaints
25th: 62,425 mi Median: 107,044 mi 75th: 144,249 mi
Engine 29 complaints
25th: 115,000 mi Median: 140,000 mi 75th: 164,000 mi
Fuel/Propulsion System 19 complaints
25th: 121,000 mi Median: 138,000 mi 75th: 184,500 mi
Tires 17 complaints
25th: 28,500 mi Median: 41,150 mi 75th: 49,675 mi

Where Are Complaints Coming From?

Top states by complaint count.

CA: 60 FL: 37 TX: 37 VA: 23 NY: 19 GA: 19 PA: 15 MI: 14 NJ: 14 MD: 13

Who Files Complaints?

28.1%
Original Owners
71.9%
Second+ Owners

Ford Expedition — Other Years

See how this model compares across different model years.

YearComplaintsCrashes
1997106573
1998102154
1999113764
2000113467
200173949
200241525
200380081
200545222
200639528
20072679
200817931
2009425
20107412
2011913
201216014
20131133
20149311
201522712
201626711
201744928
201843313
20195359
20204417
20212427
20221427
2023817
20248910
2025325

Active Recalls (4)

Federal safety recalls issued for this vehicle.

Exterior Lighting
Campaign 06E064000 | 17/07/2006
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Exterior Lighting
Campaign 09E012000 | 07/04/2009
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Exterior Lighting
Campaign 06E026000 | 23/03/2006
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Headlights
Campaign 06E023000 | 13/03/2006
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

Airbag Safety

Based on the most common issues reported for this vehicle.

  • Check for open airbag recalls at NHTSA.gov using your VIN
  • Never ignore the airbag warning light — get it diagnosed immediately
  • Don't install aftermarket steering wheel covers that block the airbag
  • Keep the area around airbag deployment zones clear of accessories

Looking for a replacement?

Based on the data above, here are relevant options.

Affiliate link

Data source: View this vehicle on NHTSA.gov | NHTSA ODI Complaints Database. Public domain.

Methodology: Complaint counts and mileage distributions are computed directly from consumer-reported NHTSA complaints. This data represents reported issues, not failure rates — vehicles without complaints are not represented. Full methodology.

Data through: 2026-03-28